Robotic Palletizing System

The PalletizHD combines the rigid reliability of an industrial palletizing system with the flexibility associated with collaborative robots.

NEW VIDEO: See how easy it is to add a PalletizHD to an existing packaging line.

Palletizing with a Cobot

By using a collaborative robot, the PalletizHD eliminates most of the hurdles associated with industrial systems.

Minimal footprint

The PalletizHD requires no caging and can be easily added to existing lines where floorspace is an issue.

Quick deployment

Ready to work on delivery! The PalletizHD requires only a standard outlet and shop air line to operate.

Industry leading ROI

The PalletizHD pays for itself. With the ability to run 3 shifts a day, many users see ROI in under a year!

Flexible Automation

Unlike traditional palletizing robots, the PalletizHD can be quickly adjusted for line changeover - no programming required!

Palletizing Robot Line
Palletizing Robot Line
Custom packaging conveyors
Palletizing robot lifter
robotic palletizer roi

Palletizing Application Case Study

Innovative copacker improves ergonomic safety with a PalletizHD collaborative robotic palletizer.

Struggling to hire and maintain consistent labor, a copacker looked to automate the difficult, repetitive task of palletizing heavy cases on one of their more demanding packaging lines.

Robotic Palletizing System Features

Flexible automation for manufacturers of all sizes.

The "HD" is designed the with features needed to automate palletizing safely and successfully using a cobot.

  • Portable – built in fork pockets on the welded base for transportation by forklift or pallet jack.
  • Custom end-effectors – designed for each system based on case dimensions.
  • Collaborative lifter – pneumatics within the lifter base feature a collaborative rating.
  • Multi-pallet reach – stack pallets on each side for continuous operation.
  • Drag-and-drop software – easily build, edit, and save pallet configurations as production changes.
palletizer gripper
palletizer software

Slip sheets with a cobot palletizer

Simplicity is our specialty! Using the ONExia palletizing software, end-users easily add slip sheet layers to their pallet configurations.

  • Slip sheet racks - customized for every application, the racks provide a repeatable location for the cobot to pick a slip sheet and place it on the completed layer.
  • Simplified usability - easily add a slip sheet layer to the pallet configuration without writing a line of code.
  • Realtime feedback - using the built-in vacuum sensors on the end-effector, the "HD" alerts operators when the rack is empty.
PalletizHD HD

What it means to be "HD"

The PalletizHD is one of the most robust collaborative palletizers on market. Built on a durable and portable welded frame, the "HD" easily automates palletizing applications that are typically done by human labor.

  • High payload cobot - featuring a 38 lb payload, the "HD" can handle heavy cases that are difficult for humans to consistently stack.
  • Vertical reach - the "HD" is capable of stacking pallets up to 105 inches in height by utilizing the built-in collaborative lifter.

Increased Cycle Time

Meet production rates with one system! By utilizing the high payload to pick multiple cases with one arm, the PalletizHD can increase cycle time without exceeding collaborative speed.

For applications looking to pick multiple cases to meet cycle time ONExia provides customized gripping solutions.

Featuring an optional quick disconnect, our custom tooling minimizes downtime during production changes.

Custom palletizing gripper

ROI - It pays to palletize!

Struggling to hire labor? Not only does the PalletizHD fill an open position within the end of line packaging process, but it also frees up yearly cash flow once the return on investment is met.

robotic palletizer roi
ONExia Robotics

A robotics integrator specializing in packaging automation using cobots.

Every PalletizHD comes with the service and support needed to assure system deployment is a success.

  • Conveyors - custom nesting conveyors that integrate with existing manufacturing layouts
  • End-of-arm tooling - customized for every application with quick disconnects for rapid changeover
  • Support & training - provided directly to the customer both on-site and virtually
Turn-key robotic palletizer

Specializing in packaging line design, ONExia's engineers provide the services needed to integrate a robotic palletizing system with existing equipment already being used within the manufacturing process.

palletizer safety scanner
palletizing safety device

Collaborative palletizer safety

Using collaborative robots from industry leading vendors and safety rated components, ONExia robotic palletizers have been reviewed by a third party and conform to the safety ratings necessary to run unguarded within palletizing applications.

PalletizHD Specifications

Based on a standard shipped system which includes the palletizer base and a Doosan H-Series H2017 Collaborative Robot.

Machine Details

  • Lifter travel: 27.375”
  • Mobility: Fork pockets for pallet jack or forklift
  • HMI specs: 12.1” Touch Screen
  • Pallet sensors: Photoeyes for pallet presence
  • Power: Single phase, 115 VAC, 15 amps
  • Air consumption: based on box characteristics

Pallet Dimensions

  • Maximum pallet height: 105” (application specific)
  • Maximum pallet width: 48”
  • Maximum pallet depth: 40”


  • Minimum box size: 8” x 8” x 3”
  • Maximum weight: 38 lbs (+/- tooling weight)
  • Maximum box size: limited by weight

Cycle Time

  • Up to 7 cases per minute*

*Higher rates may require additional safety

Standard Safety

The PalletizHD runs collaboratively out of the crate with no additional safety required.

Additional Safety Options

Area Scanners*

Slows robot if someone is in work area

Hard Guarding*

Complete guarding for work-cell

*All available for additional cost